{"id":2950,"date":"2021-01-31T19:38:26","date_gmt":"2021-01-31T18:38:26","guid":{"rendered":"https:\/\/www.safetec.cz\/?post_type=project&p=2950"},"modified":"2021-01-31T19:41:41","modified_gmt":"2021-01-31T18:41:41","slug":"automatic-machine-for-implantation-cannulas-assembling","status":"publish","type":"project","link":"https:\/\/www.safetec.cz\/en\/project\/automatic-machine-for-implantation-cannulas-assembling\/","title":{"rendered":"Automatic machine for implantation cannulas assembling"},"content":{"rendered":"

[et_pb_section fb_built=”1″ _builder_version=”4.6.6″ _module_preset=”default” background_color=”#0095d8″ background_enable_image=”off” custom_padding=”||38px|||”][et_pb_row custom_padding_last_edited=”on|phone” _builder_version=”4.6.6″ _module_preset=”default” custom_margin=”0px||0px||false|false” custom_margin_tablet=”0px||0px||false|false” custom_margin_phone=”0px||0px||false|false” custom_margin_last_edited=”on|tablet” custom_padding=”20px||20px||false|false” custom_padding_tablet=”0px||0px||false|false” custom_padding_phone=”0px||0px||false|false”][et_pb_column type=”4_4″ _builder_version=”4.6.6″ _module_preset=”default”][et_pb_text _builder_version=”4.8.2″ _module_preset=”default” header_font=”|||on|||||” header_text_color=”#ffffff” hover_enabled=”0″ sticky_enabled=”0″]<\/p>\n

Realizations<\/h1>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ custom_padding_last_edited=”on|tablet” _builder_version=”4.6.6″ _module_preset=”default” custom_margin_tablet=”0px||||false|false” custom_margin_phone=”” custom_margin_last_edited=”on|phone” custom_padding=”||8px|||” custom_padding_tablet=”8px||||false|false” custom_padding_phone=””][et_pb_row column_structure=”1_4,3_4″ use_custom_gutter=”on” gutter_width=”2″ _builder_version=”4.6.6″ _module_preset=”default”][et_pb_column type=”1_4″ _builder_version=”4.6.6″ _module_preset=”default”][et_pb_menu menu_id=”13″ active_link_color=”#0095d8″ _builder_version=”4.6.6″ _module_preset=”default” menu_font=”|||on|||||” menu_text_color=”#3d3d3d” menu_line_height=”1.2em” background_color=”#e3eff8″ custom_padding=”20px|33px|20px|33px|true|true” box_shadow_style=”preset3″ box_shadow_color=”rgba(0,0,0,0.12)” menu_text_color__hover_enabled=”on|hover” menu_text_color__hover=”#0095d8″][\/et_pb_menu][\/et_pb_column][et_pb_column type=”3_4″ _builder_version=”4.6.6″ _module_preset=”default”][et_pb_text _builder_version=”4.8.2″ _module_preset=”default” hover_enabled=”0″ sticky_enabled=”0″]<\/p>\n

Automatic machine for implantation cannulas assembling<\/h2>\n

[\/et_pb_text][et_pb_text module_class=”odrazky” _builder_version=”4.8.2″ _module_preset=”default” text_line_height=”1.5em” ul_line_height=”0.9em” custom_margin=”||30px||false|false” hover_enabled=”0″ sticky_enabled=”0″]<\/p>\n

The high-precision automaton consists of interconnected sets of stations performing partial, consecutive operations. The individual components of the final products are transported to the machine automatically by means of vibrating conveyors or rotating revolver systems.
The cannula holders are poured into the system of vibrating conveyors from the bags twice a day and then automatically inserted into the clamps on the carousel. Since it was necessary to insert the holders into the clamps, we had to implement a control station that sorts the holders and allows to “release” only the correctly oriented ones.<\/p>\n

Further orientation awaited us with the cannulas, where the orientation of the cannula tip relative to the holder during deployment was also required. Thus, the cannula had to be rotated before insertion in the correct angle of the blade. This is done on the principle of direct illumination and continuous reflection \/ reflection, which is evaluated immediately \/. The maximum deviation of the cannula and the holder after insertion is 5 \u00b0.
The process is followed by operation of gluing the cannula to the holder and curing the UV. Bonding is done with Loctite units in two batches and curing is also gradual using UV LED. Due to the requirement of an accurate dose of glue, the amount of dose is sensed and evaluated using camera systems. Also, after gluing, a camera check is performed to see if the tolerance of rotation has not been exceeded. In addition, the quality of the cannula tip is checked to see if it is not damaged.
Subsequently, other automatic operations are performed, such as inserting the mandrel into the cannula or inserting the protective cap. And all this takes us 3.2 seconds!
Of course, continuous data collection and sending to the SQL database on the customer’s server, where he has an immediate overview of the current production batch, or the ability to monitor long-term production statistics.<\/p>\n

[\/et_pb_text][et_pb_image src=”https:\/\/www.safetec.cz\/wp-content\/uploads\/2020\/12\/IMG_2627.jpg” title_text=”IMG_2627″ _builder_version=”4.7.4″ _module_preset=”default” custom_margin=”||30px||false|false”][\/et_pb_image][et_pb_gallery gallery_ids=”570,569,1070,1068,568,1069,567,1067″ posts_number=”8″ show_title_and_caption=”off” show_pagination=”off” _builder_version=”4.7.4″ _module_preset=”default” title_font=”|600|||||||” title_font_size=”15px” custom_margin=”||19px||false|false”][\/et_pb_gallery][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.7.4″ _module_preset=”default” background_color=”#000000″ custom_margin=”0px||-28px||false|false” custom_padding=”4px||0px||false|false” top_divider_height=”56px” top_divider_flip=”vertical”][et_pb_row _builder_version=”4.7.4″ _module_preset=”default” custom_margin=”0px||0px||false|false” custom_padding=”0px||0px||false|false”][et_pb_column type=”4_4″ _builder_version=”4.7.4″ _module_preset=”default”][et_pb_text _builder_version=”4.7.4″ _module_preset=”default” text_text_color=”#ffffff” custom_margin=”0px||0px||false|false” custom_padding=”0px||0px||false|false”]\u00a92020 Safetec.cz[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.6.6″ _module_preset=”default” background_color=”#0095d8″ custom_margin=”0px||0px||false|false” custom_padding=”0px||0px||false|false” top_divider_height=”33px” top_divider_flip=”vertical” bottom_divider_height=”33px” bottom_divider_flip=”vertical”][et_pb_row column_structure=”3_5,2_5″ _builder_version=”4.5.1″ _module_preset=”default” custom_margin=”0px||||false|false” custom_padding=”61px||61px||true|false”][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.7.7″ _module_preset=”default” header_2_font=”Montserrat|600|||||||” header_2_text_color=”#ffffff” header_2_font_size=”30px” custom_margin=”||10px|||”]<\/p>\n

Are you interested in our services? Do you have a question for us?<\/h2>\n

[\/et_pb_text][et_pb_text _builder_version=”4.7.7″ _module_preset=”default” text_font=”Montserrat|600|||||||” text_text_color=”#000000″ text_font_size=”20px” header_2_font=”Dosis|600|||||||” header_2_text_color=”#ffffff” header_2_font_size=”34px” custom_margin=”-6px|||||”]Feel free to contact us.
\n[\/et_pb_text][\/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_button button_url=”\/en\/contacts\/” button_text=”Would you like to have a a quick look at what we do ” button_alignment=”center” _builder_version=”4.8.2″ _module_preset=”default” custom_button=”on” button_text_size=”15px” button_text_color=”#ffffff” button_bg_color=”rgba(255,255,255,0)” button_border_width=”2px” button_border_color=”#ffffff” button_border_radius=”33px” button_font=”Montserrat|||on|||||” custom_margin=”15px||||false|false” custom_padding=”6px||10px|22px|false|false” hover_enabled=”0″ sticky_enabled=”0″][\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"

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Realizace<\/h1>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=\"1\" custom_padding_last_edited=\"on|tablet\" _builder_version=\"4.6.6\" _module_preset=\"default\" custom_margin_tablet=\"0px||||false|false\" custom_margin_phone=\"\" custom_margin_last_edited=\"on|phone\" custom_padding=\"||8px|||\" custom_padding_tablet=\"8px||||false|false\" custom_padding_phone=\"\"][et_pb_row column_structure=\"1_4,3_4\" use_custom_gutter=\"on\" gutter_width=\"2\" _builder_version=\"4.6.6\" _module_preset=\"default\"][et_pb_column type=\"1_4\" _builder_version=\"4.6.6\" _module_preset=\"default\"][et_pb_menu menu_id=\"13\" active_link_color=\"#0095d8\" _builder_version=\"4.6.6\" _module_preset=\"default\" menu_font=\"|||on|||||\" menu_text_color=\"#3d3d3d\" menu_line_height=\"1.2em\" background_color=\"#e3eff8\" custom_padding=\"20px|33px|20px|33px|true|true\" box_shadow_style=\"preset3\" box_shadow_color=\"rgba(0,0,0,0.12)\" menu_text_color__hover_enabled=\"on|hover\" menu_text_color__hover=\"#0095d8\"][\/et_pb_menu][\/et_pb_column][et_pb_column type=\"3_4\" _builder_version=\"4.6.6\" _module_preset=\"default\"][et_pb_text _builder_version=\"4.6.6\" _module_preset=\"default\"]\n

Automatick\u00fd stroj na kompletaci implanta\u010dn\u00edch jehel<\/h2>\n[\/et_pb_text][et_pb_text module_class=\"odrazky\" _builder_version=\"4.7.4\" _module_preset=\"default\" text_line_height=\"1.5em\" ul_line_height=\"0.9em\" custom_margin=\"||30px||false|false\"]\n\nVysoce p\u0159esn\u00fd automat se skl\u00e1d\u00e1 ze vz\u00e1jemn\u011b propojen\u00fdch sestav stanic prov\u00e1d\u011bj\u00edc\u00edch d\u00edl\u010d\u00ed, na sebe navazuj\u00edc\u00ed operace. Jednotliv\u00e9 komponenty fin\u00e1ln\u00edch produkt\u016f jsou do stroje dopravov\u00e1ny automaticky za pomoci vibra\u010dn\u00edch dopravn\u00edk\u016f nebo rotuj\u00edc\u00edch revolver\u016f.\n\nDr\u017e\u00e1ky jehel jsou obsluhou 2x denn\u011b z pytl\u016f nasyp\u00e1ny do syst\u00e9mu vibra\u010dn\u00edch dopravn\u00edk\u016f a n\u00e1sledn\u011b automaticky nasazeny do up\u00ednek na karuselu. Jeliko\u017e bylo nutno dr\u017e\u00e1ky vkl\u00e1dat do up\u00ednek orientovan\u00e9, museli jsme zaimplementovat kontroln\u00ed stanici, kter\u00e1 dr\u017e\u00e1ky sortuje a dovol\u00ed \u201epustit\u201c pouze spr\u00e1vn\u011b orientovan\u00e9.\n\nDal\u0161\u00ed orientace n\u00e1s \u010dekala se samotn\u00fdmi jehlami, kde byla rovn\u011b\u017e po\u017eadov\u00e1na orientace \u0161pi\u010dky jehly v\u016f\u010di dr\u017e\u00e1ku p\u0159i nasazen\u00ed. Tedy bylo nutno s jehlou p\u0159ed nasazen\u00edm rotovat pro nalezen\u00ed spr\u00e1vn\u00e9ho \u00fahlu ost\u0159\u00ed. Toto je prov\u00e1d\u011bno na principu p\u0159\u00edm\u00e9ho nasv\u00edcen\u00ed a pr\u016fb\u011b\u017en\u00e9ho sn\u00edm\u00e1n\u00ed odrazu \/ odlesku, kter\u00fd je okam\u017eit\u011b vyhodnocov\u00e1n. Maxim\u00e1ln\u00ed vz\u00e1jemn\u00e1 odchylka jehly a dr\u017e\u00e1ku po nasazen\u00ed je 5\u00b0.\n\nN\u00e1sleduje operace lepen\u00ed jehly k dr\u017e\u00e1ku a vytvrzen\u00ed UV. Lepen\u00ed je prov\u00e1d\u011bno pomoc\u00ed jednotek Loctite ve dvou d\u00e1vk\u00e1ch a vytvrzen\u00ed je rovn\u011b\u017e postupn\u00e9 pomoc\u00ed UV LED. Vzhledem k po\u017eadavku p\u0159esn\u00e9 d\u00e1vky lepidla je mno\u017estv\u00ed d\u00e1vky sn\u00edm\u00e1no a vyhodnocov\u00e1no pomoc\u00ed kamerov\u00fdch syst\u00e9m\u016f. Rovn\u011b\u017e po zalepen\u00ed je prov\u00e1d\u011bna kamerov\u00e1 kontrola, zda-li nen\u00ed p\u0159ekro\u010dena tolerance vz\u00e1jemn\u00e9ho pooto\u010den\u00ed. P\u0159i tom je nav\u00edc provedena kontrola kvality \u0161pi\u010dky jehly, zda-li nen\u00ed nara\u017eena.\n\nN\u00e1sledn\u011b jsou prov\u00e1d\u011bny dal\u0161\u00ed automatick\u00e9 operace jako je zasunut\u00ed mandr\u00e9ny do jehly nebo nasazen\u00ed ochrann\u00e9 krytky. A toto v\u0161e n\u00e1m trv\u00e1 3,2 sekundy!\n\nSamoz\u0159ejmost\u00ed je kontinu\u00e1ln\u00ed sb\u011br dat a zas\u00edl\u00e1n\u00ed do SQL datab\u00e1ze na z\u00e1kazn\u00edk\u016fv server, kde m\u00e1 k dispozici okam\u017eit\u00fd p\u0159ehled aktu\u00e1ln\u00ed v\u00fdrobn\u00ed \u0161ar\u017ee nebo d\u00e1vky, p\u0159\u00edpadn\u011b mo\u017enost sledovat dlouhodobou v\u00fdrobn\u00ed statistiku\n\n[\/et_pb_text][et_pb_image src=\"https:\/\/www.safetec.cz\/wp-content\/uploads\/2020\/12\/IMG_2627.jpg\" title_text=\"IMG_2627\" _builder_version=\"4.7.4\" _module_preset=\"default\" custom_margin=\"||30px||false|false\" hover_enabled=\"0\" sticky_enabled=\"0\"][\/et_pb_image][et_pb_gallery gallery_ids=\"570,569,1070,1068,568,1069,567,1067\" posts_number=\"8\" show_title_and_caption=\"off\" show_pagination=\"off\" _builder_version=\"4.7.4\" _module_preset=\"default\" title_font=\"|600|||||||\" title_font_size=\"15px\" custom_margin=\"||19px||false|false\" hover_enabled=\"0\" sticky_enabled=\"0\"][\/et_pb_gallery][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=\"1\" _builder_version=\"4.6.6\" _module_preset=\"default\" background_color=\"#0095d8\" custom_margin=\"0px||0px||false|false\" custom_padding=\"0px||0px||false|false\" top_divider_height=\"33px\" top_divider_flip=\"vertical\" bottom_divider_height=\"33px\" bottom_divider_flip=\"vertical\"][et_pb_row column_structure=\"3_5,2_5\" _builder_version=\"4.5.1\" _module_preset=\"default\" custom_margin=\"0px||||false|false\" custom_padding=\"61px||61px||true|false\"][et_pb_column type=\"3_5\" _builder_version=\"4.5.1\" _module_preset=\"default\"][et_pb_text _builder_version=\"4.6.6\" _module_preset=\"default\" header_2_font=\"Montserrat|600|||||||\" header_2_text_color=\"#ffffff\" header_2_font_size=\"30px\" custom_margin=\"||10px|||\"]\n

Zaujaly v\u00e1s na\u0161e slu\u017eby? M\u00e1te dotaz?<\/h2>\n[\/et_pb_text][et_pb_text _builder_version=\"4.6.6\" _module_preset=\"default\" text_font=\"Montserrat|600|||||||\" text_text_color=\"#000000\" text_font_size=\"20px\" header_2_font=\"Dosis|600|||||||\" header_2_text_color=\"#ffffff\" header_2_font_size=\"34px\" custom_margin=\"-6px|||||\"]\n\nNapi\u0161te n\u00e1m a my v\u00e1m r\u00e1di odpov\u00edme.\n\n[\/et_pb_text][\/et_pb_column][et_pb_column type=\"2_5\" _builder_version=\"4.5.1\" _module_preset=\"default\"][et_pb_button button_url=\"\/kontakty\/\" button_text=\"Chci domluvit sch\u016fzku\" _builder_version=\"4.6.6\" _module_preset=\"default\" custom_button=\"on\" button_text_size=\"15px\" button_text_color=\"#ffffff\" button_bg_color=\"rgba(255,255,255,0)\" button_border_width=\"2px\" button_border_color=\"#ffffff\" button_border_radius=\"33px\" button_font=\"Montserrat|||on|||||\" custom_margin=\"15px||||false|false\" custom_padding=\"6px||10px|22px|false|false\"][\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=\"1\" _builder_version=\"4.7.4\" _module_preset=\"default\" background_enable_color=\"off\" use_background_color_gradient=\"on\" background_color_gradient_start=\"rgba(61,61,61,0.95)\" background_color_gradient_end=\"rgba(61,61,61,0.78)\" background_color_gradient_overlays_image=\"on\" background_image=\"https:\/\/www.safetec.cz\/wp-content\/uploads\/2020\/10\/uvodni-foto.jpg\" custom_padding=\"58px||2px|||\" bottom_divider_style=\"mountains2\" bottom_divider_color=\"#000000\" bottom_divider_height=\"30px\" global_module=\"175\" saved_tabs=\"all\"][et_pb_row column_structure=\"1_3,1_3,1_3\" use_custom_gutter=\"on\" gutter_width=\"2\" _builder_version=\"4.6.6\" _module_preset=\"default\" custom_margin=\"||58px||false|false\" custom_padding=\"6px||3px|||\"][et_pb_column type=\"1_3\" _builder_version=\"4.6.6\" _module_preset=\"default\"][et_pb_text _builder_version=\"4.6.6\" _module_preset=\"default\" text_text_color=\"#ededed\" header_2_font=\"Montserrat|600|||||||\" header_2_text_color=\"#3ea8d8\" header_2_font_size=\"19px\" custom_margin=\"||10px|0px|false|false\" custom_padding=\"||0px|0px|false|false\"]\n

safetec medical engineering s.r.o.<\/h2>\n[\/et_pb_text][et_pb_blurb title=\"Identifikace\" use_icon=\"on\" font_icon=\"%%71%%\" icon_color=\"#0095d8\" use_circle=\"on\" circle_color=\"#ededed\" icon_placement=\"left\" use_icon_font_size=\"on\" icon_font_size=\"13px\" _builder_version=\"4.6.6\" _module_preset=\"default\" header_text_color=\"#ffffff\" body_text_color=\"#ededed\" custom_margin=\"||15px|||\"]\n\nI\u010cO: 02384515\nDI\u010c: CZ02384515\nZaps\u00e1na v odd. C, vlo\u017eka 218902 OR, veden\u00e1 M\u011bstsk\u00fdm soudem v Praze.\n\n[\/et_pb_blurb][et_pb_blurb title=\"E-mail obecn\u00fd\" use_icon=\"on\" font_icon=\"%%238%%\" icon_color=\"#0095d8\" use_circle=\"on\" circle_color=\"#ededed\" icon_placement=\"left\" use_icon_font_size=\"on\" icon_font_size=\"13px\" _builder_version=\"4.6.6\" _module_preset=\"default\" header_text_color=\"#ffffff\" body_text_color=\"#ededed\" custom_margin=\"||15px|||\" link_option_url=\"mailto:safetec@safetec.cz\"]\n\nsafetec@safetec.cz\n\n[\/et_pb_blurb][et_pb_blurb title=\"E-mail pro fakturace\" use_icon=\"on\" font_icon=\"%%238%%\" icon_color=\"#0095d8\" use_circle=\"on\" circle_color=\"#ededed\" icon_placement=\"left\" use_icon_font_size=\"on\" icon_font_size=\"13px\" _builder_version=\"4.7.4\" _module_preset=\"default\" header_text_color=\"#ffffff\" body_text_color=\"#ededed\" custom_margin=\"||15px|||\" link_option_url=\"mailto:ucetni@safetec.cz\"]\n\nucetni@safetec.cz\n\n[\/et_pb_blurb][\/et_pb_column][et_pb_column type=\"1_3\" _builder_version=\"4.6.6\" _module_preset=\"default\"][et_pb_text _builder_version=\"4.6.6\" _module_preset=\"default\" text_font=\"Montserrat||||||||\" text_text_color=\"#ededed\" header_2_font=\"Montserrat|600|||||||\" header_2_text_color=\"#ffffff\" header_2_font_size=\"19px\" custom_margin=\"||10px|||\"]\n

Faktura\u010dn\u00ed adresa<\/h2>\nsafetec medical engineering, s.r.o.\nTrabantsk\u00e1 292\/33\n190 15 Praha 9\n\n[\/et_pb_text][et_pb_text _builder_version=\"4.6.6\" _module_preset=\"default\" text_font=\"Montserrat||||||||\" text_text_color=\"#ededed\" header_2_font=\"Montserrat|600|||||||\" header_2_text_color=\"#ffffff\" header_2_font_size=\"19px\" custom_margin=\"||10px|||\"]\n

Doru\u010dovac\u00ed adresa - provozovna<\/h2>\nsafetec medical engineering, s.r.o. (blok A4)\nTou\u017eimsk\u00e1 767\n199 00 Praha 18\n\n[\/et_pb_text][\/et_pb_column][et_pb_column type=\"1_3\" _builder_version=\"4.6.6\" _module_preset=\"default\"][et_pb_code _builder_version=\"4.6.6\" _module_preset=\"default\" custom_margin=\"||0px||false|false\" custom_padding=\"||||false|false\" filter_saturate=\"51%\"]